How to Address Pallet Rack Damage

Conducting regular inspections of your warehouse is a crucial step in maintaining a safe environment for employees and visitors. During these inspections, you may identify lighting problems, fire hazards, and damage to pallet racks. While some of this damage is easily remedied, pallet rack damage may be more distressing. Without proper care, this damage can result in harm to your employees.

In this blog, we’ll help you determine the best steps to take to remedy pallet rack damage and restore property safety. 

The Importance of Addressing Pallet Rack Damage

Regardless of where you work, ensuring your property remains safe for all employees is essential. Failing to address pallet rack damage and other potential hazards can result in major problems with OSHA representatives. Most employers are required to follow OSHA standards, and failing to provide basic safety provisions may lead to fines, citations, and lawsuits. 

But the benefits of catching and addressing damage as soon as possible go beyond safety concerns. Your pallet racks are essential for keeping any goods safe and secure. If you fail to address pallet rack damage, you risk system failure, which can lead to the loss of goods and substantial monetary losses. 

To protect yourself from major safety violations, loss of goods, and monetary losses, it is best to conduct regular pallet rack inspections for signs of pallet rack damage. These inspections allow you to catch damage in its earliest stages, monitor for changes in damage, and take essential next steps to ensure your racks are in their best condition. 

Common Signs of Damage

The first step in identifying pallet rack damage is recognizing the signs of damage. In some cases, you might not think much of the smallest cracks or loose components. However, this can signal a much larger problem at hand. Some of the most common signs of damage you should look for include: 

• Bent Braces, Beams, or Uprights
• Rust Development
• Misaligned or Overloaded Racks
• Cracks in Welds or Joints
• Damaged Footplates
• Loose Baseplates
• Tilting or Misaligned Beams
• Missing Hardware

When this damage emerges, it is best to take steps to remedy it as soon as possible. Time is of the essence when making repairs, so don’t delay if you want to keep yourself, employees, and property visitors safe. 

How to Address Pallet Rack Damage

If, during a recent pallet rack inspection, you notice signs of damage, there are several steps you should take to properly address the issue. The essential steps to address pallet rack damage include: 

Discontinue Use of the Rack

If you notice signs of pallet rack damage, the first step you should take is to discontinue use of the rack. While some damage might not seem significant, it can compromise the rack’s structural integrity. You should cordon off the area and, if you can do so safely, remove inventory from the racks.

Evaluate the Damage

The next step in addressing pallet rack damage is to evaluate the type and severity of the damage. This essential step helps you determine how you will move forward and whether you can make repairs to the rack or if replacement is the best course of action for your property.  

Make Essential Repairs

If you have determined that your pallet rack damage can be adequately repaired, the next step is to perform these repairs. It is generally best to schedule pallet rack repairs with a trusted professional, as your team may not have the experience to perform comprehensive repairs. 

Install Necessary Replacements

Not all damage can be repaired, and it is essential to recognize when this is the case. If you’ve determined that the damage is too severe for repairs, you should instead work with your pallet rack provider to find an appropriate replacement and have it installed as soon as possible. 

Address Damage with Employees

If the pallet rack damage resulted from improper equipment use, it is essential to schedule appropriate meetings with your employees. Consider reviewing the equipment use guidelines and ensuring proper certifications for forklift use to avoid future damage.  

Make Appropriate Reports

Following the completion of necessary pallet rack repairs or replacement, it is essential to file any required reports. Include information about repairs, replacements, and follow-up inspections to protect yourself from future citations and fines. 

Schedule Follow-Up Inspections

Your team should schedule follow-up inspections to ensure the repairs or replacements were adequately completed. If further damage occurs, even after comprehensive repairs, it may also indicate that the rack needs to be replaced.

How Often Should You Perform Pallet Rack Inspections? 

To ensure you’re doing everything in your power to avoid pallet rack damage, it is important to schedule regular inspections. But how frequently should these inspections be performed? The frequency of your inspections will vary, but should follow this approximate schedule: 

• Weekly Inspections: Once a week, your team should look for visual signs of damage, including small cracks, loose or missing components, and bends, tilts, or misalignments. 
• Monthly Inspections: Once a month, your company’s trained supervisors should conduct a more in-depth inspection to ensure the structural integrity of your racks. 
• Annual Inspections: Once a year, you should schedule thorough inspections with a trained inspection company to ensure your racks are in great condition. 

Following any accidents, whether with a forklift or other equipment, you should also schedule an inspection. Even if the accident is minor, it can cause structural problems with your racks. It is better to schedule these inspections, even if there is no subsequent damage. 

High-Quality Replacement Racks from BL Pallet Racking

If you need to replace damaged pallet racks, turn to BL Pallet Racking for the highest quality products on the market. With our commitment to producing the best products on the market, you can trust that you’ll avoid damage resulting from poor-quality racks. From the smallest warehouses to large complexes, we’re confident that we have the best products for you.

If you would like to invest in new pallet racks from BL Pallet Racking, contact our team today.