How Do I Know What Cantilever Rack is Right For My Warehouse?

Cantilever racks are the go-to storage solution for long, heavy, or awkwardly shaped items like lumber, steel bars, pipes, and oversized furniture. Their open design makes loading and unloading a breeze, especially for forklifts. But with so many options, how do you know which one fits your warehouse best? Choosing the wrong type can lead to wasted space or even safety hazards. In this blog, we’ll break down how to choose the right cantilever rack for your warehouse’s specific layout, inventory, and goals. Let’s find the perfect fit for your storage needs.

1. Understand Your Storage Needs

Before investing in a cantilever rack system, it’s crucial to fully understand your storage needs. Start by measuring the items you plan to store—length, weight, and shape all impact the type and strength of racking you’ll need. Storing lightweight plastic pipes is very different from managing steel beams. 

Next, consider how often you access your inventory. High-turnover items may require more accessible, open shelving, while low-turnover products can be stored higher or farther back. You’ll also need to consider your environment. Will the racks be indoors or exposed to the elements? Outdoor setups require weather-resistant coatings and corrosion-proof materials to ensure long-term durability. Taking the time to evaluate your unique storage conditions will help you choose a rack system that keeps your warehouse organized, efficient, and safe.

2. Consider Rack Types and Design Options

Choosing the right cantilever rack is also about maximizing efficiency and safety in your warehouse. First, assess the weight class of your inventory. Light-duty racks are perfect for smaller items, while heavy-duty systems are designed to handle massive loads like steel beams or large furniture. Next, think about your floor plan. Single-sided racks work well against walls, but if you have space to spare, double-sided racks offer access from both sides, which is ideal for faster loading and retrieval. 

Don’t forget about flexibility. Adjustable arms allow you to adapt the rack configuration as your inventory changes, making them a smart long-term investment. By matching your rack type and features with your warehouse layout and product demands, you’ll create a system that works smarter, not harder.

3. Factor in Your Warehouse Layout

Your warehouse’s layout plays a major role in choosing the right cantilever racking system. Aisle width should allow for smooth movement of forklifts or pallet jacks, especially when handling long or heavy items. Cramped aisles can lead to safety hazards or damaged inventory. Take note of your ceiling height and available vertical space to maximize storage without interfering with lighting, sprinklers, or HVAC systems. 

Be sure to consider the floor itself, as well. Some cantilever racks require anchoring, and your floor must support the weight of both the rack and fully loaded inventory. Understanding these layout factors helps you select a system that not only fits your space but also operates efficiently and safely every day.

4. Safety and Compliance

Safety should never be an afterthought when it comes to cantilever racking. Ensuring your system meets OSHA (Occupational Safety and Health Administration) and RMI (Rack Manufacturers Institute) standards avoids fines and protects your workers and inventory. These standards cover everything from load limits to installation practices. 

A professionally installed rack ensures that everything is level, secure, and properly anchored, reducing the risk of tipping or collapse. Regular inspections help catch issues like damaged arms, loose anchors, or shifting loads before they become serious problems. Investing in safety and compliance not only builds trust with your team but also protects your warehouse from costly accidents or downtime. When in doubt, consult a racking expert to ensure you’re on solid ground, literally and legally.

When to Consult an Expert

If your warehouse stores heavy, bulky, or irregular items, working with a racking expert can save time, money, and stress. Professionals help you choose the right cantilever rack by evaluating your inventory, space, and workflow. They offer custom solutions that maximize efficiency and ensure safety. Experts can also help you avoid common mistakes like overloading racks or wasting valuable floor space. Whether you need indoor or outdoor storage, their guidance ensures your system is built to last and meets all regulations. When in doubt, getting expert advice is a smart investment.

Choose BL Pallet Racking for Expert Advice

Choosing the right cantilever rack comes down to understanding your inventory, space, and safety needs. At BL Pallet Racking, we specialize in creating tailored racking solutions that work for your warehouse. Our team takes the time to assess your specific materials, layout, and operational flow to recommend systems that are efficient, durable, and OSHA-compliant. Don’t leave your storage to guesswork. Contact us today for expert guidance and a custom solution you can count on.